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If the test in Step 3 has indicated the trouble to be in the relief valve (Point D) the quickest remedy is to replace the valve with one known to be good. The faulty valve may later be disassembled for inspection and cleaning. Pilot-operated relief valves have small orifices which may be blocked with accumulations of dirt. Blow out all passages with an air hose and run a small wire through orifices.

Check also for free movement of the spool. In a relief valve with pipe thread connections in the body, the spool may bind if pipe fittings are over-tightened. If possible, test the spool for bind before unscrewing threaded connections from the body, or screw in fittings tightly during inspection of the valve.

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Reference > Hydraulic Troubleshooting - Step 5


   
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