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If the test in Step 3 has indicated the trouble to
be in the relief valve (Point D) the quickest remedy is to replace the
valve with one known to be good. The faulty valve may later be disassembled
for inspection and cleaning. Pilot-operated relief valves have small
orifices which may be blocked with accumulations of dirt. Blow out all
passages with an air hose and run a small wire through orifices.
Check also for free movement of the spool. In a
relief valve with pipe thread connections in the body, the spool may
bind if pipe fittings are over-tightened. If possible, test the spool
for bind before unscrewing threaded connections from the body, or screw
in fittings tightly during inspection of the valve.
Reference >
Hydraulic Troubleshooting - Step 5
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